INFRASTRUCTURE / PROCESS
IPP has established a state-of-the-art manufacturing facility in the KIADB Doddaballapur Industrial Area, Bangalore, Karnataka. Built to meet stringent ISO 9001:2015, IATF 16949, and FSSC standards, the facility ensures a hygienic environment that our customers value
Location
Spanning 95,000 sq. ft. of land with 35,000 sq. ft. of built-up area, the facility includes space for future expansion of up to 50,000 sq. ft.
In-house capabilities include engineering, moulding, quality control, assembly lines, and an administration equipped with its own training center.
Moulding Machines
Over 20 state-of-the-art injection moulding machines from industry-leading brands like Engel, Milacron, and Haitian.
At IPP, we are committed to maintaining reliability and efficiency by continuously upgrading our equipment. Our machine capacities range from 50 to 300 tons of clamp force. This allows us to handle a wide range of critical parts, whether small or medium, using virtually any engineering plastics.
Our expertise in various moulding techniques enables us to serve customers across diverse industries, meeting their unique needs with precision and flexibility. In addition to moulding, we provide value-added services such as metal-to-plastic conversion, custom engraving, assembly, chrome plating, and more, offering complete solutions that enhance product performance and cost-efficiency
Process Enhancers
Tool Room
IPP houses an in-house tool room equipped with conventional machinery to handle maintenance for both Hot Runner and Cold Runner tools. We are also planning to expand our in-house capabilities to further enhance our tool maintenance and in-house development of tools.Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.
New Tool Development
For new tool creation, we collaborate with sophisticated third-party tool rooms in Bangalore and Chennai, ensuring access to the latest technology and expertise.
Hot Runner Systems
We work with reputed brands to provide high-performance Hot Runner systems that meet our clients’ precise needs.
The Tool Room has systems that are integrated with CAD facility. The software’s primarily used for designing are “pro – e” & “Catia“, both high end designing softwares.
Raw Materials
IPP has the versatility and expertise to process a wide range of raw materials, ensuring we meet diverse industry needs:
Commodity Plastics
PP, HDPE, LDPE, PS
Engineering Plastics
PC, PA6, PA6/6, POM, PBT, PC+ABS, ABS, PET, PP+GF, PA+GF, and other filled polymers
Speciality Plastics
Advanced plastic blends, including POM + PTFE, among others.
Through our sister company, Vani Pvt. Ltd. the official distributor for Celanese and Delrin
in Karnataka and Maharashtra, we benefit from priority access to high end Engineering Plastics, specialised training, and superior technical support. This partnership ensures a reliable supply chain, competitive pricing, and the technical expertise to optimise the processing of these high-end engineering plastics.
IPP has long lasting relationships with Reliance, LG and Indian Oil for reliant supply of PP and other plastic raw materials.
Product Design and Development
At IPP, our Product Managers collaborate closely with customers to understand their unique requirements from the start.
Our experienced Polymer Technologists take the lead in designing prototypes and selecting the most efficient production methods, ensuring optimal performance. By working together, we help our clients minimise costly tool modifications and avoid missed deadlines, delivering high-quality products on time and within budget.
Quality Control
At IPP, Quality is our top priority.
We maintain a zero-defect, zero-complaint culture by implementing Six Sigma and Lean Manufacturing principles, ensuring quality is built into every aspect of our processes and assets.
All incoming materials undergo thorough inspection before processing, and every post-moulded component is rigorously tested before shipping to ensure it meets our high standards.
Our state-of-the-art laboratory is fully equipped with the latest quality control technologies to ensure precision and reliability in every product we deliver.
Logistics
Our strategically positioned facilities are located near key customer sites and major industrial hubs, ensuring rapid, on-time deliveries and significantly shorter lead times.
This strategic advantage allows us to seamlessly integrate into our clients’ supply chains, providing unmatched efficiency and reliability. Our close proximity to these critical locations enables us to respond quickly to changing demands, ensuring that our clients always receive their products when and where they need them.
We also have ample warehouse space for storing both incoming raw materials and outgoing finished products, which are neatly labeled and packaged for smooth distribution. With years of operational experience, we’ve established strong partnerships with reliable trucking companies, ensuring efficient delivery across South India.