A customer was manufacturing a high-volume injection moulded component using a 4 cavity cold runner mould. While the product was functionally performing well, the existing manufacturing setup resulted in:
The customer was looking for a solution to improve productivity and reduce overall manufacturing cost without affecting the functionality or quality of the component.
IPP studied the existing product design, molding process, and production limitations in detail. Based on the feasibility analysis, our engineering team proposed:
The project involved:
The customer successfully implemented the 8 cavity hot runner solution with smooth production transition and improved operational efficiency.
The project helped achieve:
Tooling and process optimization expertise
✔ Productivity enhancement through cavity expansion
✔ Sustainable reduction in material waste
✔ Cost-effective manufacturing solution
✔ Seamless transition without affecting part functionality
IPP delivers value-engineering solutions that improve productivity, reduce waste, and optimize manufacturing costs through smart tooling and process innovations.
IPP Plastics delivers cost efficient, high-quality plastic injection moulding and custom product development for industrial and OEM customers. From concept validation and prototyping to scalable mass production, we support products with complex geometries, tight tolerances, and demanding functional requirements. Our experienced engineering team, advanced moulding capabilities, and integrated secondary operations enable reliable, on-demand manufacturing across the product lifecycle.
Yes. IPP Plastics supports long-term, high-volume automotive programs with stable, ERP-controlled manufacturing processes.
Add more power to Elementor using our creative elements and make your projects look prettier than ever before.
We strive to innovate when it comes to functionality. Our mission is to be the best, come and join the ride.
Each and every one of our customers receives personalised assistance from our dedicated support team.
Each and every one of our customers receives personalised assistance from our dedicated support team.
From concept to mass production, IPP Plastics supports your manufacturing goals with precision and scale.
